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The
Process
Preparing
the wood:
Aspen logs are cut
into 25 inch long blocks. These blocks are rotary veneered into
long flat sheets of wood about
one-eighth inch thick, then chopped into
sticks called splints.
Washed and Waxed:
Splints are soaked in a vat of
monoammonium phosphate, and then slowly dried. The
solution of monoammonium phosphate
prevents “after-glow” when the burning
match stick is extinguished.
The splints are dried, polished, and then placed
in thousands of slots on narrow plates to be dipped
in hot wax, where a wet
paste of chemicals is applied to the splint head.
Air Dried and Packaged:
Newly dipped matches will
gradually dry in an hour. They are then packaged in boxes,
wrapped and shipped.
Production and Use:
A match machine at Diamond can make more
than one million matches per hour. Diamond
match machines are used
to produce other wood products as well. Diamond
makes more than 12 billion matches a year of the
more than 500 billion
that are used annually in the United States.
Chemical Pastes Makes
Match Safe:
There are more than twenty chemicals used
to make a match. These chemicals fall into
four classes that comprise the
match head: Binder, Fuel, Oxidizing Agent
and Dilutants.
• Binder - glue made from recycled materials
binds the match head together and holds
it to the stick.
• Fuel - the main fuel is sulfur, although
other ingredients do burn.
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